Machine Automation Retrofits & Industry 4.0 Upgrades

Transform aging packaging machinery into high-speed, recipe-driven, connected production assets.

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Scope of Engineering

Field-proven methodologies tailored to your facility.

Extend the working life of your existing machinery without investing in entirely new lines. AXION PackTech upgrades legacy mechanical machines with modern servo drives, touchscreen HMIs, Siemens / Allen-Bradley PLCs, remote IoT diagnostics, and automated recipe changeover systems.

Deliverables

What We Deliver

Key technical scopes executed by our specialized service team.

Servo Drive Conversions

Replacing mechanical cams and clutches with synchronized digital servo drives.

IoT & OEE Data Gateways

Adding edge IoT devices to log live production throughput, downtime reasons, and cycle times.

Implementation Roadmap

Step-by-Step Workflow

How our team manages execution from evaluation to handover.

1. Legacy Machine Automation & Electrical Audit

2. PLC Architecture & HMI Design Development

3. Pre-Wired Enclosure Pre-Testing at AXION Works

4. Weekend Cut-Over, Re-Wiring & Rapid Commissioning

Technical Capabilities

Core Competencies

Pneumatic-to-servo drive mechanical conversions for higher speed and precision

Legacy relay / obsolete PLC migration to modern Siemens S7-1500 or Rockwell ControlLogix

Intuitive multilingual touchscreen HMI redesign with recipe management

Industry 4.0 IoT gateway integration for live OEE, counter, and energy monitoring

Non-invasive retrofit engineering minimizing plant shutdown windows

Integration with central factory SCADA / MES / ERP systems via OPC-UA

Comprehensive updated electrical schematics and ladder logic documentation

Operational Impact

Operational Advantages

✓Up to 40% increase in machine operating speed and cycle consistency
✓Instant recipe-driven size changeovers saving hours of changeover labor
✓Elimination of obsolete component obsolescence risks

Comprehensive Support

Other Engineering Services

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Service

Engineering Design & Line Integration

Custom 3D layout drafting, mechanical design, and turnkey plant integration tailored to factory throughput.

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On-Site Installation & Commissioning

Certified field service engineers conducting mechanical erection, electrical hookups, and trial runs.

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Preventative Maintenance & AMC

Comprehensive Annual Maintenance Contracts (AMC), scheduled health audits, and 24/7 service SLA.

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OEM Spare Parts & Consumables

Genuine replacement parts, modular conveyor belts, servo drives, sensors, and quick-dispatch kits.

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